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Equipment platform · YGH-2Z-100P / YGH-4Z-100P

Independent Tracking Piston Filling Machine

The YGH platform uses independently controlled filling heads that follow the bottle path during piston filling. It is evaluated when continuous container movement, bottle handling and line balance need to be considered together.

YGH independent tracking piston filling machine with servo-driven filling heads
Application summary

Pumpable water-like liquids, viscous liquids and creams in bottles, subject to product, particle, foaming and cleaning review

01 / PRODUCTION CHALLENGE

A stop-and-fill process may interrupt bottle flow when the application needs coordinated movement through the filling zone.

02 / EQUIPMENT ROLE

Independent tracking coordinates each filling head with the bottle path while servo-driven piston stroke meters the configured volume.

Selection boundary

When this architecture fits—and when it needs another review.

Evaluate this platform when

  • Bottle lines where the filling head must follow the container path during the dosing cycle
  • Pumpable liquids and creams whose flow and particle behavior can be handled by the confirmed piston and valve arrangement
  • Projects that need two- or four-head documented configurations within the supported filling-volume range
  • Standalone operation or integration with bottle handling, capping, labeling and inspection equipment

Do not select from the page alone when

  • Products with untested large or irregular particles that may block the selected valve or nozzle
  • Applications outside the documented filling range without a separate engineering review
  • Projects that require a guaranteed speed or accuracy before representative product and containers are assessed
  • Hygiene or compliance requirements that have not been defined in the technical agreement

Working principle

How the machine moves product and containers through the process.

  1. 01

    Detect the incoming bottle

    Photoelectric sensors detect container position and allow the control system to prepare the corresponding filling head.

  2. 02

    Track and align

    The filling head follows the bottle path and aligns the nozzle with the bottle opening.

  3. 03

    Position the nozzle

    The nozzle moves to the configured filling height; a rising movement can be evaluated for foaming products.

  4. 04

    Meter by servo piston stroke

    The servo-driven piston dispenses the programmed volume while the tracking system remains coordinated with the container.

  5. 05

    Release to the next process

    After filling, the nozzle returns and the bottle continues to the downstream capping, labeling or inspection operation.

Documented configuration

Publishable model and range information.

These are source-backed configuration references. Output, accuracy, utilities, dimensions and acceptance criteria are confirmed for the actual product and project.

ModelFilling headsDocumented fill rangeEvidence boundary
YGH-2Z-100P2100–1000 mLDocumented configuration; final output and fill-control criteria depend on product and container testing.
YGH-4Z-100P4100–1000 mLDocumented configuration; the final speed is not published because current source versions conflict.

Verified operating facts

What is documented—and what it means in production.

01

Metering principle

Servo-driven piston

Piston stroke is set through the control recipe.

02

Bottle coordination

Independent tracking heads

Nozzle position is coordinated with the moving bottle path.

03

Container detection

Photoelectric no-bottle/no-fill control

The corresponding filling action is disabled when the required bottle is not detected.

04

Product path

Quick-release piping and removable piston units

Designed to support disassembly, cleaning, inspection and seal maintenance.

Documented features

Features connected to operation and maintenance.

Final performance, materials, utilities and acceptance criteria depend on the confirmed product and technical agreement.

Daily operation

Plan changeover, cleaning and line interfaces before quotation.

Changeover

Bottle recipes can store operating positions, but guides, nozzle spacing and other mechanical settings still need to be confirmed for every format.

Cleaning

Quick-release connections and removable piston assemblies improve access. The actual cleaning procedure and any allergen or cross-contamination controls remain project requirements.

Line integration

Conveyor height, bottle spacing, accumulation and upstream/downstream speed must be reviewed so the tracking filler is balanced with the complete line.

Selection inputs

Information needed for configuration.

Buyer questions

Questions to resolve before equipment selection.

The answers describe the current evidence boundary and the information required for a project-specific proposal.

Does a tracking filler guarantee a higher output?

No. Tracking changes how filling is coordinated with bottle movement, but achievable output still depends on product behavior, fill volume, bottle handling, nozzle quantity and the surrounding line.

Can it handle thick sauces or creams?

It can be evaluated for pumpable viscous products. Viscosity, particles, temperature, stringing and cleaning requirements should be reviewed with representative product.

Can the same machine run different bottles?

The documented platform supports stored bottle-format data and mechanical adjustment. Drawings and samples are required to confirm each bottle, neck opening and changeover scope.

What is needed before a formal quotation?

Provide product information, fill volumes, bottle and closure samples, target output, cleaning expectations, available space and the required fill-control acceptance method.

Evidence boundary

Published facts are limited to the documented models, head counts, filling range and operating principles. Speed, accuracy, certification and compliance claims remain excluded pending unified technical evidence.

Start with the production task

Share the product, pack and output you need to run.

Prepare your material, container, closure, label, target output and available floor space. These inputs define the right next step.

Prepare your project brief
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